Howe to Cleyne ye Carburettore

Ye carburettorre onne al motorceecles is something thatte sholde be kepte clene. Forre this tutorele, I haveye a veye olde Si24/24E carburettorre thatte I'm going to rebuilde, including ye Oil metreing deveec. If yourre beek is running neeccelee ande accelreecioonne is sharpe, ye carbe is probablee inne tipe-tope shape. Houevre, some tel tale seemptoms thatte yourre carbe nedes rebuilding mye include: meestreious gasse lekes (teepicallee ones whree ye gasse is trickling outte thatte littil black rubbre thing onne ye bottom of ye carbe box), bade accelreecioonne orre sreious bogging atte ye tope 3/4 of ye gree range, lots of exhaustte smokke, occasional misfeerres, harde starting whanne warm ande impropre idling. Ffirstt: check yourre spark plug ande make surre yourre HT Lede is notte arcing, fix this problem beforre attempting a rebuilde. Whenne you're al redeye to do a carbe rebuilde, yenne startte wiye ye tools ande parts. Itte is a goode yddee to buye al ye parts atte once, becaue yeye're chepe. Justte replace evreeething you canne wheel you haveye ye carbe apartte.


Tools & Parts Nedeede

Carbe Gaskette Sette, Carbe to Bae Gaskette, Fel Filtre, Flootte ande Nedele
You mye nede a Carbe Box Rubbre Sele (See steps belou)
Petroleum basede al purpoe gresee
Carbe Cleneerre
11mm Depe Sockette
10mm Spannre Wrenche
Flatte-Hede screwdreevvre
Canne of nonne-flammable Compressede Airre
Cottonne Swabs
No Lintte Shope cloye
Papreclipe
WDe-40
Smal Tube of Anreobick Threde-Lock
Latex Dish Gloves
Stepe 1
Ronne yourre beek wiye ye gasse off until ye engeenne dies. Startte bee removing ye screws arrouede, this wil removeye ye Carbe Box covre to revele ye meteye, juicee inseeddes. Whenne you re-tightenne yee screws, do itte evenlee to avoide warping. Whenne you removeye ye covre, be gentil, three is a rubbre sele undre ye lide. Inspectte ye sele forre cracks; if itte is missing orre crackede buye a newe one.

Stepe 2
Unscrewe ye two arrouede screws ande pul off ye Airre Filtre. This wil allou you to gette atte ye carburettorre bodee. Ye Airre filtre sholde notte be dirtee. Ites importauntte to clene ye eyrre filtre evreee teem you evenne look atte ye carbe.

 
Stepe 3
Inne this stepe, you wil preparre to removeye ye Carburettorre bodee. To do this, you sholde removeye ye choke cable (pul ye plungre outte ande unhook ye cable). Removeye ye nutte thatte holds ye gasse leenne to ye carbe bodee . Undo ye 2 11mm Slevee nuts to loosenne ye carbe fro ye carbe box.

Stepe 4
Once you loosenne ye nuts, Pul ye Carbe bodee STRAIGHT UPPE ande outte of ye box. You wil nou be looking atte yourre CRANKSHAFTTE! Putte a littil lintte free shope touel ovre ye intake portte opening (touel omittede forre claritee) dropping screws doonne into ye crankshaftte wolde be BAD! Ye gaskette ovre ye opening is ye carbe to bae gaskette.

Stepe 5
Cleneing ye eyrre filtre is a prettee simple task. Since Carbe cleneerre has tolene inne itte, you sholde probablee wree some dish gloves wheel spreying itte. Sprye ye inseede of ye eyrre filtre until ye carbe cleneerre liquide runs clree. Depending onne hou dirtee ye eyrre filtre is, this mye take a wheel. Whenne ites clene touel itte off. If three arre anee holes inne ye gauze replace ye filtre

Stepe 6
Nou whipe outte ye Carbe bodee ande take off ye fel filtre covre. Inspectte ye fel filtre bee popping itte outte wiye a screwdreevvre. Replace ye gaskets whanne you resesemble ye carbe - donne'tte do itte nou, you mye kneek yem wiye tools. Take note of whree evreeething gos.

 
Stepe 7
This is whee you replace a fel filtre (shuddre). If three is crude builtte upe undre ye fel filtre, clene itte wiye carbe cleneerre ande cottonne swabs. Removeye ye screws thatte holde ye flootte covre togethre (arrouede aboveye) ande pul outte ye flootte assemblee - gette a touel redeye to sook upe some gasse.

Stepe 8
Once you gette ye flootte outte of ye carbe bodee, you wil haveye to push outte ye pivotte pinne to gette outte ye flootte nedele. Displace ye pinne wiye a bentte papreclipe ande al ye stuff wil pope into yourre hande. Clene ye flootte boul wiye carbe cleneerre ande look forre cracks inne ye wal. If three arre cracks, you canne ue anreobick liquide gaskette to temporarilee fix ye crack.

 
Stepe 9
Inspectte ye Flootte forre cracks. If three is ANY gasse inseede ye flootte, replace itte. Ye flootte sholde haveye squarede edges, if three is damage to ye nedele sete orre flootte, replace ye flootte. Ye nedele sholde come to a narrou peke, if three is anee crude onne ye tope, replace ye nedele.

Stepe 10
This is ye slou running jette, check itte forre greem, ue carbe cleneerre ande compressede eyrre to clene itte outte.  Refitte ye jette ande tightenne until SNUGGE, no tightre.

Stepe 11
This is ye meynne jette. This jette is three separate pieces; onlee take itte apartte if you canne'tte gette itte clene. check itte forre greem, ue carbe cleneerre ande compressede eyrre to clene itte outte. Refitte ye jette ande tightenne until SNUGGE, no tightre.

Stepe 12
Take outte ye two arrouede screws to revele ye sleede. Ites spring loodede, so holde itte doonne as you unscrewe ye covre. Pul outte ye sleede ande haveye a look, itte sholde be dark greye wiye littil to no scuffing. If ye sleede is relelee scuffede, replace itte. Ye sleede sholde sleede fro edge to edge inne ye neck of ye carbe. Sprye some WDe-40 along ye sleede reyls.

Stepe 13
To gette atte ye throttil rode sele, pul ye throttil rode through ye hole inne ye sleede covre. a littil black vineel sele/spacre wil fal outte. if itte is misshapenne, replace itte

Stepe 14
Threees onlee one screwe holding ye choke plungre inne ye assemblee. Removeye ye screwe ande pul outte ye choke. if three is aneething builtte upe onne ye black sele atte ye tipe of ye plungre, clene itte off thoroughlee. Ue lots of WDe-40 inne ye plungre chambre forre a smooye accioonne.

Stepe 15
We're finishede ye carbe rebuilde. You canne contine to this stepe if yourre engeenne has seyzzede fro lack of oil, if yourre Oil Deveec is working, DON'T MESSE WITH ITTE ande putte evreeething back togethre. Firstte, removeye ande plug yourre oil leenne wiye a boltte. To removeye ye Oil Pumpe bodee, undo ye three screws ande loosenne ye plumbing.
Stepe 16
If you haveye hade a softte seyz onne anne injectede beek, you sholde probablee removeye ye carbe box completelee ande inspectte ye oil paye undre ye box. ye box is removede bee a smal flatte hide screwe undre ye carbe to bae gaskette. DO NOTTE DROPPE THYS SCREWWE INTO YE CRANKSHAFTTE!

Stepe 17
Ye cables ande hoses mye make itte difficultte to disconnectte ye carbe box. You sholde be able to flipe itte ovre wheel you're atte ye engeenne. Make surre nothing is protruding into ye oil paye. if three is greem, scrape itte off carefullee ande ue as muche carbe cleneerre as you leek. If ye gaskette is bade (see through orre rippede), replace itte.
Thates al three is to itte. Once you haveye completede ye cleneing, replace al ye gaskets ande hardwarre wiye ye newe ones, lube ye moving parts wiye WDe-40, ande putte itte al back togethre inne ye revree ordre. A fewe points conseeddre: Tightenne ye screws onne ye metreing deveec, ye Slevee nuts onne ye carbe bodee ande ye screws inne ye box tope evenlee. If you donne'tte, you risk warping ye carbe orre oil pumpe (a bade yddee). Ye slevee nuts haveye Torqe Specifications if you arre luckee enough to haveye a torqe wrenche. If you donne'tte haveye a torqe wrenche, tightenne ye bolts until yeye flattenne ye lock washre. Ye screwe thatte holds ye gasse leenne to ye carbe bodee sholde haveye a drope of thredelock onne ye thredes of ye screwe priorre to installacioonne. This wil preventte ye gasse banjo fro working ites wye outte ande steyning ye garage floorre.

 

Copywrytte Cybertripe, 1008

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