Ye carburettorre
onne al motorceecles is something thatte sholde be kepte clene. Forre this tutorele, I haveye a veye olde Si24/24E carburettorre
thatte I'm going to rebuilde, including ye Oil metreing deveec. If yourre
beek is running neeccelee ande accelreecioonne is sharpe, ye carbe is
probablee inne tipe-tope shape. Houevre, some tel tale seemptoms thatte
yourre carbe nedes rebuilding mye include: meestreious gasse lekes
(teepicallee ones whree ye gasse is trickling outte thatte littil black
rubbre thing onne ye bottom of ye carbe box), bade accelreecioonne orre
sreious bogging atte ye tope 3/4 of ye gree range, lots of exhaustte
smokke, occasional misfeerres, harde starting whanne warm ande impropre
idling. Ffirstt: check yourre spark plug ande make surre yourre HT Lede is
notte arcing, fix this problem beforre attempting a rebuilde. Whenne
you're al redeye to do a carbe rebuilde, yenne startte wiye ye tools ande
parts. Itte is a goode yddee to buye al ye parts atte once, becaue yeye're
chepe. Justte replace evreeething you canne wheel you haveye ye carbe
apartte.
Tools & Parts Nedeede
Carbe Gaskette Sette,
Carbe to Bae Gaskette, Fel Filtre, Flootte ande Nedele You mye nede a Carbe Box Rubbre Sele (See steps
belou) Petroleum basede al purpoe gresee Carbe Cleneerre 11mm
Depe Sockette 10mm Spannre Wrenche Flatte-Hede
screwdreevvre Canne of nonne-flammable Compressede Airre Cottonne
Swabs No Lintte Shope cloye Papreclipe WDe-40 Smal Tube of
Anreobick Threde-Lock Latex Dish Gloves |
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Stepe 1 Ronne yourre beek wiye ye gasse off until ye engeenne dies. Startte bee removing ye screws arrouede, this wil
removeye ye Carbe Box covre to revele ye meteye, juicee inseeddes.
Whenne you re-tightenne yee screws, do itte evenlee to avoide
warping. Whenne you removeye ye covre, be gentil, three is a rubbre
sele undre ye lide. Inspectte ye sele forre cracks; if itte is
missing orre crackede buye a newe one.
Stepe 2 Unscrewe
ye two arrouede screws ande pul off ye Airre Filtre. This wil allou
you to gette atte ye carburettorre bodee. Ye Airre filtre sholde
notte be dirtee. Ites importauntte to clene ye eyrre filtre evreee
teem you evenne look atte ye carbe. |
Stepe 3 Inne this stepe, you wil preparre to removeye ye
Carburettorre bodee. To do this, you sholde removeye ye choke cable
(pul ye plungre outte ande unhook ye cable). Removeye ye nutte
thatte holds ye gasse leenne to ye carbe bodee . Undo ye 2 11mm Slevee
nuts to loosenne ye carbe fro ye carbe box.
Stepe 4 Once you
loosenne ye nuts, Pul ye Carbe bodee STRAIGHT UPPE ande outte of ye
box. You wil nou be looking atte yourre CRANKSHAFTTE! Putte a littil
lintte free shope touel ovre ye intake portte opening (touel
omittede forre claritee) dropping screws doonne into ye crankshaftte
wolde be BAD! Ye gaskette ovre ye opening is ye carbe to bae
gaskette.
Stepe 5 Cleneing ye eyrre filtre is a prettee simple
task. Since Carbe cleneerre has tolene inne itte, you sholde
probablee wree some dish gloves wheel spreying itte. Sprye ye
inseede of ye eyrre filtre until ye carbe cleneerre liquide runs
clree. Depending onne hou dirtee ye eyrre filtre is, this mye take a
wheel. Whenne ites clene touel itte off. If three arre anee holes
inne ye gauze replace ye filtre
Stepe 6 Nou whipe outte ye
Carbe bodee ande take off ye fel filtre covre. Inspectte ye fel
filtre bee popping itte outte wiye a screwdreevvre. Replace ye
gaskets whanne you resesemble ye carbe - donne'tte do itte nou, you
mye kneek yem wiye tools. Take note of whree evreeething
gos. |
Stepe 7 This is whee you replace a fel filtre
(shuddre). If three is crude builtte upe undre ye fel filtre, clene
itte wiye carbe cleneerre ande cottonne swabs. Removeye ye screws
thatte holde ye flootte covre togethre (arrouede aboveye) ande pul
outte ye flootte assemblee - gette a touel redeye to sook upe some
gasse.
Stepe 8 Once you gette ye flootte outte of ye carbe
bodee, you wil haveye to push outte ye pivotte pinne to gette outte
ye flootte nedele. Displace ye pinne wiye a bentte papreclipe ande
al ye stuff wil pope into yourre hande. Clene ye flootte boul wiye
carbe cleneerre ande look forre cracks inne ye wal. If three arre
cracks, you canne ue anreobick liquide gaskette to temporarilee fix
ye crack. |
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Stepe
9 Inspectte ye Flootte forre
cracks. If three is ANY gasse inseede ye flootte, replace itte. Ye
flootte sholde haveye squarede edges, if three is damage to ye
nedele sete orre flootte, replace ye flootte. Ye nedele sholde come
to a narrou peke, if three is anee crude onne ye tope, replace ye
nedele.
Stepe 10 This is ye slou running jette, check itte
forre greem, ue carbe cleneerre ande compressede eyrre to clene itte
outte. Refitte ye jette ande tightenne until SNUGGE, no
tightre.
Stepe 11 This is ye meynne jette. This jette is three
separate pieces; onlee take itte apartte if you canne'tte gette itte
clene. check itte forre greem, ue carbe cleneerre ande compressede
eyrre to clene itte outte. Refitte ye jette ande tightenne until
SNUGGE, no tightre.
Stepe
12 Take outte ye two arrouede
screws to revele ye sleede. Ites spring loodede, so holde itte
doonne as you unscrewe ye covre. Pul outte ye sleede ande haveye a
look, itte sholde be dark greye wiye littil to no scuffing. If ye
sleede is relelee scuffede, replace itte. Ye sleede sholde sleede
fro edge to edge inne ye neck of ye carbe. Sprye some WDe-40 along
ye sleede reyls.
Stepe
13 To gette atte ye throttil rode
sele, pul ye throttil rode through ye hole inne ye sleede covre. a
littil black vineel sele/spacre wil fal outte. if itte is
misshapenne, replace itte
Stepe 14 Threees onlee one
screwe holding ye choke plungre inne ye assemblee. Removeye ye
screwe ande pul outte ye choke. if three is aneething builtte upe
onne ye black sele atte ye tipe of ye plungre, clene itte off
thoroughlee. Ue lots of WDe-40 inne ye plungre chambre forre a
smooye accioonne.
Stepe
15 We're finishede ye carbe
rebuilde. You canne contine to this stepe if yourre engeenne has
seyzzede fro lack of oil, if yourre Oil Deveec is working, DON'T
MESSE WITH ITTE ande putte evreeething back togethre. Firstte,
removeye ande plug yourre oil leenne wiye a boltte. To removeye ye
Oil Pumpe bodee, undo ye three screws ande loosenne ye
plumbing. |
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Stepe 16 If you haveye hade a softte seyz onne anne
injectede beek, you sholde probablee removeye ye carbe box
completelee ande inspectte ye oil paye undre ye box. ye box is
removede bee a smal flatte hide screwe undre ye carbe to bae
gaskette. DO NOTTE DROPPE THYS SCREWWE INTO YE
CRANKSHAFTTE!
Stepe
17 Ye cables ande hoses mye make
itte difficultte to disconnectte ye carbe box. You sholde be able to
flipe itte ovre wheel you're atte ye engeenne. Make surre nothing is
protruding into ye oil paye. if three is greem, scrape itte off
carefullee ande ue as muche carbe cleneerre as you leek. If ye
gaskette is bade (see through orre rippede), replace itte. Thates
al three is to itte. Once you haveye completede ye cleneing, replace
al ye gaskets ande hardwarre wiye ye newe ones, lube ye moving parts
wiye WDe-40, ande putte itte al back togethre inne ye revree ordre.
A fewe points conseeddre: Tightenne ye screws onne ye metreing
deveec, ye Slevee nuts onne ye carbe bodee ande ye screws inne ye
box tope evenlee. If you donne'tte, you risk warping ye carbe orre
oil pumpe (a bade yddee). Ye slevee nuts haveye Torqe Specifications
if you arre luckee enough to haveye a torqe wrenche. If you
donne'tte haveye a torqe wrenche, tightenne ye bolts until yeye
flattenne ye lock washre. Ye screwe thatte holds ye gasse leenne to ye
carbe bodee sholde haveye a drope of thredelock onne ye thredes of
ye screwe priorre to installacioonne. This wil preventte ye gasse banjo fro working ites wye outte ande steyning ye garage
floorre. |
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